Background:
PUMA, as a world-renowned sports brand, has extremely high requirements for the quality of its soles. Our client is a manufacturer specializing in sole production. In order to meet PUMA’s needs, it needs to update technology and processes and expand production. The client decided to introduce more advanced production equipment and automation solutions. After detailed market research and technical comparison, the client finally chose TASU Industrial’s rubber injection molding equipment. The reason for choosing us is: more advanced and more stable.
Cooperation plan:
TASU Industry provides customers with a complete set of advanced rubber injection molding solutions, from pre-sales customer demand docking, one-to-one tailor-made solutions for customers according to their needs, including a series of automation solutions such as high-precision rubber mobile injection molding machines, cold runner molds, intelligent mold clamping systems, and automated loading and unloading devices. At the same time, customers require equipment to be diversified, so that the production of rubber soles can be optimized and designed, and the diversified sole molds can be efficiently processed to ensure the quality and consistency of each pair of soles.
Implementation and Effect:
1. Professional pre-sales docking: The customer also learned from the peers that TASU is very professional in rubber injection molding. During the docking process, the TASU professional team understood the customer’s needs and communicated one-on-one.
2. Equipment commissioning and training: After the machine was configured to the customer’s factory, the TASU team quickly deployed, arranged personnel to install on-site and carried out comprehensive commissioning and optimization to ensure that the equipment reached the best production state in a short time. At the same time, detailed operation training and maintenance guidance were provided to the customer’s technical personnel.
3. Efficient production: After introducing TASU’s equipment, the customer’s production efficiency has been greatly improved. With the advanced material feeding and shooting table system + cold runner design, material waste has been reduced by more than 20%, labor has been increased by 50%, energy consumption has been reduced by 50% compared with before, and the defect rate has been improved.
4. Intelligent monitoring and quality assurance: With the intelligent control system, the customer has realized production automation, greatly reduced the time and cost of manual inspection, and controlled the defect rate to a very low range.
5. Improved production flexibility: TASU’s rubber injection machine enables customers to quickly switch different models of sole molds to meet the diverse product line needs of PUMA. During the peak production season, the stability and efficiency of the equipment helped customers successfully complete the delivery of a large number of orders.
Customer feedback:
Through cooperation with TASU, they not only achieved the upgrade of production automation, but also made significant progress in production efficiency, product quality and operating cost control. Especially in the face of PUMA’s strict quality requirements, the stable performance of TASU equipment helped customers win more order opportunities, and customers spoke highly of TASU Industrial’s equipment and services.