The 2K Injection Molding Machine is engineered to provide high-performance, multi-material injection molding for industries such as automotive, electronics, medical devices, and consumer goods. With advanced servo-controlled hydraulic systems and precise temperature regulation, this machine offers efficient, durable, and energy-saving performance for producing complex multi-component products in a single molding cycle.
Key Features:
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Advanced Servo-Controlled Hydraulic System:
Four sets of servo motors control the hydraulic system with a flow rate of 100L/min. This ensures stable pressure, precise adjustments, energy efficiency, and long-lasting durability. -
Comprehensive Molding Components:
The machine includes a complete set of molding plates: upper heat insulation plate, cold runner plate, middle heat insulation plate, upper heating plate, lower heat insulation plate, and lower heating plate. These components work in tandem to optimize heating and cooling, ensuring superior molding quality. -
Vacuuming & Exhaust System:
The integrated vacuuming device allows individual control of vacuuming time, with an optional multi-stage exhaust program for advanced precision during molding. -
Customizable Mold Control:
Clamping and opening pressures, speed, and stroke of the mold are all separately controlled, providing full customization for different molding needs. -
Independent Vulcanization Control:
Both vulcanization time and temperature are independently controlled, ensuring optimal processing conditions for rubber and plastic molding. -
Comprehensive Injection Control:
Injection parameters like material volume, injection pressure, injection time, injection speed, and number of injection segments can all be independently controlled for high precision and flexibility in molding operations. -
Dual-Cylinder Injection System:
The injection table uses a large oil cylinder with a double-cylinder injection mechanism, ensuring strong injection force and stable, reliable injection volume for consistently high-quality products. -
Precision-Cast Clamping Cylinder:
The clamping cylinder features a precision-cast composite design, providing high clamping force and reducing burr formation on products for improved part quality. -
Efficient Temperature Control:
Barrel temperature is managed by a mold temperature controller, offering fast heating and cooling with precise temperature regulation for optimal mold performance.
Technical Parameters:
| Model | Unit | Parameters |
|---|---|---|
| Number of Workstations | Stations | 6 |
| Productivity per Hour | Pairs | 60-180 (mold/hour) |
| Screw Diameter | mm | ∮65 |
| Max. Injection Volume | cm³ | 1080 |
| Max. Injection Pressure | Kgf/cm² | 2200 |
| Mold Clamping Force | Tons | 180 |
| Mold Space (L×W×H) | mm | 450×380×220 |
| Motor Power | Kw | 18.5+15×2 |
| Testing Bands Power | Kw | 36KW+9KW (mold temperature controller) |
| Weight (Approx.) | Tons | 16T |
Note: Maximum injection volume is calculated based on a specific gravity of 1.18-1.20.
Applications:
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Automotive Industry: Overmolded components, interior parts, and automotive seals.
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Medical Devices: Multi-material medical parts and ergonomic components.
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Electronics & Consumer Goods: Protective casings, integrated multi-material parts, and functional assemblies.
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Packaging & Household Items: Durable, multi-material items with enhanced performance.
Why Choose Our 2K Injection Molding Machine?
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Efficiency and Precision: With independent control of multiple parameters, this machine ensures precise molding conditions, which leads to reduced scrap rates and enhanced part quality.
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Energy Efficient: Powered by servo motors and optimized for minimal energy consumption, this machine lowers operational costs without sacrificing performance.
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Customizable Molding: The flexibility to adjust clamping force, injection parameters, and temperature makes it suitable for a wide range of applications.
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Durable and Reliable: Constructed with high-quality materials and advanced technology for reliable, long-term performance.
