One-stop rubber injection moulding machine solutions

TASU—China’s system supplier of high-quality rubber and plastic injection molding machines. Our injection molding machines have different working principles from traditional ones, with more advanced technology and more stable products.

As a leader in China’s rubber injection molding field, TASU is committed to providing customers with the most advanced and reliable rubber injection equipment and overall solutions. Our solutions include:

Equipment integration: Provide more advanced rubber injection molding equipment than peers to support the production needs of diversified products.
Material support: Provide material selection and formulation recommendations to ensure optimal product performance and production efficiency.
Process optimization: Optimize production processes according to customer-specific needs to achieve higher output and lower costs.
Customized services: We provide customized solutions for the special needs of different customers to ensure that each project achieves the best results.
Technical support: Provide comprehensive technical support and training to help customers get started quickly and improve production efficiency.
One-stop system integration: We are an equipment supplier and a total solution partner for customers’ production systems. Through the seamless connection between equipment and process, TASU ensures that the whole process from raw materials entering the factory to finished products leaving the factory is highly automated and intelligent, greatly improving production efficiency and product quality.

Our outstanding performance in rubber molding automation is mainly due to our four core technical advantages: they are

First-in-first-out (FIFO) injection system
Cold runner design
Mobile injection platform
Mold structure optimization

Let’s look at how TASU Industrial solves this series of difficulties and optimizes every link of rubber injection molding to the extreme. The following are specific solutions:

First-in-first-out (FIFO) injection system

Challenge: Raw materials were placed manually in the traditional rubber molding process, and automatic injection was difficult to achieve. At the same time, the special nature of rubber materials made it more difficult. The principle of first-in-first-out is difficult to achieve manually. In the past, injection molding machines generally used the first-in-last-out injection method, easily leading to unstable raw materials.

TASU Solution: First-in-first-out (FIFO) injection system: TASU has continuously improved and upgraded its technology. Independent research and development to achieve first-in-first-out raw materials and finished products management. Ensure that all materials are used in the best time, reduce waste, and stabilize the quality of rubber molding.

Cold runner design

Challenge: Traditional rubber molding machines do not have cold runners. This design makes it easy to cause material waste and quality problems during the production process, resulting in an increase in defective products and instability.

TASU Solution: Efficient cold runner system: TASU’s unique cold runner design patent allows for an effective and flexible selection of injection methods. Our independently developed cold runner mold design can reduce material waste and improve product quality by optimizing the shape and size of the runner. The use of cold runners represents the iterative upgrade of the entire rubber injection molding machine.

Optimization of the mold clamping structure

Challenges: Problems such as uneven pressure distribution and mold misalignment during mold clamping will directly affect the accuracy and consistency of the product. At the same time, the traditional mold clamping structure adjustment is cumbersome and inefficient.

TASU solution:

Intelligent mold clamping system: The intelligent mold clamping system is adopted and equipped with high-precision sensors and automatic adjustment functions. Real-time monitoring of mold clamping pressure and position ensures the stability and accuracy of each mold clamping process.
Servo drive technology: The clamping force is increased by 70% using the self-developed composite cylinder. The servo-driven mold clamping technology is used to achieve precise control during the mold clamping process accurately. Reduce energy consumption while increasing the mold clamping speed.
Adaptive mold clamping technology: Our injection molding machine is equipped with adaptive mold clamping technology. It can automatically adjust the mold clamping force and speed according to the needs of different products. Reduce manual debugging time and quickly adapt to diverse production needs.

Mobile injection system

Challenges: In the past, the vertical fixed injection platform limited production flexibility and was not conducive to the switching and integration of multiple products and multiple stations. Traditional injection platforms require much time and manual operation when changing molds and adjusting production.