Introduction of TASU rubber product machine

TASU's fully automatic rubber injection molding machine is an advanced solution in the rubber product manufacturing field. This model has a built-in automatic rubber mobile injection function and can produce up to 4 molds at the same time, greatly improving production efficiency. It is suitable for molding and manufacturing various rubber products to meet the needs of mass production. Suppliers of global first-line brands, such as Gree shock-absorbing pads, are also using TASU machines.

Why do we develop rubber products machines?

In 2017, at the request of our customer Zhongshan Xiongbing, we began to develop a fully automatic rubber product machine. This customer had used our sole machine. He said that the sole machine was so easy to use, so he asked us to develop customized rubber product equipment for him based on the sole machine model to produce Gree air conditioner shock absorbers. The customer used to use the vertical rubber product machine of Yizumi, a listed company, to make products. But he was not very satisfied. As a result, TASU's first product equipment was successfully developed. This equipment solved the problems of traditional vertical product machines, such as large areas, high energy consumption, and high manpower requirements. It was highly recognized by customers and repurchased and upgraded many times.

TASU mobile injection molding machine VS vertical injection molding machine

	Injection Mode	Injection System	Cost Performance
TASU Mobile Injection Molding (One-to-Many)	One injection unit can handle 1/2/4 stations as needed. Flexible production, high efficiency. One machine can operate multiple molds simultaneously. Modular and adaptable, no waste of material.	Standard injection pressure: Max 245 MPa. Efficient material change, only 2 minutes. Separate temperature control zones for each station. No need to replace molds; empty molds are compatible.	Saves material; switching auto-adjusted (approx. 2200g). Cost-saving: 1 operator can manage 6 stations. High cost-performance for large-scale production, better meeting customer needs.
Vertical Injection Molding (One-to-One)	Fixed injection mode, one station for one mold. New molds required; traditional molds incompatible.	Injection pressure: Max 175 MPa. One station-one gun: more time-consuming material changes. High-cost adjustment for new molds.	Suitable for mass production but higher initial investment and area consumption. Less flexible, higher operational costs.

Advantages of TASU Rubber product Injection Molding Machine

• Globally innovative fully automatic rubber injection technology: greatly improves efficiency and accuracy;
• High efficiency: Under the same molding conditions as the hydraulic press, the output of our product machine can double (up to 90-150 pairs/hour);
• Low energy consumption: Power consumption is as low as 10 degrees/hour (6 stations); the 6-station machine consumes about 400 degrees of electricity for 24 hours, which is about 50% lower than the hydraulic press;
• Labor saving: One machine has six molds, and only one person is required to operate. A machine can have up to 8 stations, which saves labor (50%-70%) compared to traditional hydraulic presses;
• Small and thin burrs can be torn by hand: Our machine closes the mold first and then injects the material, which will not produce the platform mold phenomenon. Therefore, the burrs are very small and thin, saving some raw materials;
• Good appearance: Due to the high injection pressure, the soles and the product bottom flowers are very clear, and the bright matte surface is consistent;
• Consistent product weight: When the molding parameters remain unchanged, the weight of the left and right feet and the weight of each pair of soles are the same, and there will be no weight deviation;
• Save mold costs: You can use the mold of the previous hydraulic press without redoing the mold;
• No limit on the type of work to reduce labor intensity: The machine has a high degree of automation, and the labor intensity is greatly reduced by taking the soles and pressing buttons. The machine operator is not limited in age and gender, which is convenient for customers to recruit workers;
• Stability: Our sole injection molding machine is controlled by five sets of servo motors. The stability of the machine is reflected in the seat shifting, material feeding and injection, temperature, and feeder;
• Accuracy: Each station is different according to the mold code. You can set the time, pressure, speed, injection volume, and vulcanization time of mold closing and injection separately;
• Energy saving and material saving: Save materials (5%-10%);
• Good cleanliness: When making colored materials, there is no contact with the materials. No pollution will be generated, and the soles are clean;
• Vacuum standard: Each machine is equipped with a vacuum function as standard, and you can choose whether to use it according to the process;
• Strong operability: The electronic control system adopts PLC + touch screen (human-machine interface) operation. You can adjust various pressures and speeds directly on the touch screen. Supports multiple languages, easy to learn and understand;
• Design leadership: The cold runner design is a model representative of the industry, fully automatic and easy to operate.

We are committed to providing customers with the most advanced rubber injection molding technology support so that every production link can reach the industry-leading level. TASU Industrial's automation services not only focus on the equipment itself but also integrate intelligent systems, process optimization, and data analysis. We can achieve comprehensive automation and intelligence in the production of rubber products, helping customers improve production efficiency, reduce costs, and increase efficiency from the source. Whether it is to improve the automation level of existing production lines or to establish a new production system, our team can provide you with professional advice and solutions to make your production smarter and more efficient. Click on the information below to learn about our automation solutions for various applications.