Challenges in Rubber Tire Production
The production of small airless tires involves various complex processes, such as vulcanization and molding. The traditional process is cumbersome, with much manual intervention, and there are safety and quality risks.
TASU Rubber Injection Molding Machine Manufacturer Solution
- Fully Automatic Injection Molding System: TASU provides fully automated equipment from raw material injection molding to vulcanization to reduce manual intervention. This ensures the consistency of various tire performance indicators, one-piece molding, and a very low defective rate.
- Robot Automatic Handling and Assembly: TASU can add industrial robots to automatically handle raw materials, finished products, and molds. This will greatly improve production efficiency and reduce the safety risks of manual operation.
- Mold Adaptation System: In the process of designing the machine, we took into account the cost of customer upgrades. We can use the molds of the previous traditional hydraulic presses without redoing the molds, which truly connects the upper and lower levels. At the same time, mold switching is convenient, which greatly reduces mold change time, improves production line flexibility, and supports rapid switching of multiple tires.
- Intelligent Control of Vulcanization Process: Our injection molding machines accurately manage the tire vulcanization process through intelligent temperature and pressure control systems to ensure the tires’ durability and safety.
- MES system integration: Integrate the manufacturing execution system (MES) to comprehensively manage production planning, material management, and quality control. Improve the automation level and responsiveness of the overall production line.